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Current problemPost-mold die shift and RDL misalignment in fan-out packages
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Post-mold die shift and RDL misalignment in fan-out packages

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2 priority paths11 candidate solutions12 sources

BLNKK's current understanding

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Package architecture
Fan-out / FOPLP; die-first or RDL-first flow unconfirmed
Observation
Post-mold die coordinates differ from RDL design locations
Process stage
Molding, curing, carrier release, and RDL exposure
Variables to validate
Carrier, temporary fixation material, mold compound, die distribution, and coordinate calibration
Missing information
Stepwise displacement maps, rotation, panel topography, alignment tolerance, and thermal history

Paths to assess first

Paths serve different purposes and can be combined
01
Die-position metrology and RDL compensationIdentify translation, rotation, and local alignment errors
First
02
Mold-flow and cure analysisEvaluate molding-flow and material dependencies
First
03
Carrier and packaging-flow comparisonConfirm the process window after compensation
Later

Current candidate solutions

Sample suitability still needs confirmation
View all 11 candidate solutions
Next: confirm engineering conditionsUse 3 key conditions to adjust the assessment order, then choose solutions to compare.
Check engineering conditions →